Flush Test Cocks (TC)
Step #1 - Install test adapters (if applicable)
Step #2 - Open TC #1 - close
Step #3 - Open TC #2 - close
Step #4 - Remove canopy from air-inlet valve
Step #5 - Verify the orientation of each shutoff valve. #1 shutoff must be open and #2 shutoff may be closed at this time.
Attach Test Kit - Air Inlet Valve
Step #1 - Close all the gauge valves
Step #2 - Open gauge high-bleed valve
Step #3 - Open TC #2 with trickle flow and attach the gauge high-pressure hose to TC #2
Step #4 - Once water flows from the bleed/bypass hose, SLOWLY close gauge high-bleed valve Step #5 - Open TC #2 completely
Test #1 - Air inlet valve opening
Step #1 - Verify that #2 shutoff is closed and then close #1 shutoff
Step #2 - Establish gauge centerline with assembly air-inlet valve and maintain through step 4
Step #3 - Slightly open gauge high-bleed valve
Step #4 - Test results: Observe and record the value at the air-inlet valve opening (Note: this value must be 1psid or greater)
Step #5 - Close TC #2 and remove gauge hose
Step #6 - Open #1 shutoff
Step #7 - Reinstall canopy
Attach Test Kit - Check Valve
Step #1 - Close all the valves
Step #2 - Open gauge high-bleed valve
Step #3 - Open TC #1 with trickle flow and attach the high-pressure hose to TC #1
Step #4 - Once water flows from the bleed/ bypass hose, SLOWLY close gauge high-bleed valve Step #5 - Open TC #1 completely
Test #2 - Tightness of Check Valve
Step #1 - Close #1 shutoff valve
Step #2 - Establish gauge centerline with assembly check valve and maintain through
Step #3 - Slowly open TC #2
Step #4 - Test results: Observe and record the value when water stops flowing from the test cock. (Note: this value must be 1psid or greater)
Step #5 - Close TC #1 and TC #2
Step #6 - Restore assembly to pre-test condition.
Step #7 - Remove high test hose